One of television’s most popular dramatic shows is “The Man From UNCLE.” For a week, a writer followed the production of an UNCLE episode. He reports about the crew, the cast, the stars and the whole business of putting together a serial that has sailed high into the TV orbit. This is the first of a five part series. By Joseph N. Bell.
Hollywood, Calif.—There was only a mild ripple of elation on “The 
  Man From UNCLE” set the October day that the Nielsen television ratings 
  showed UNCLE in first place for the first time.
  Said Robert Vaughn, intrepid UNCLE agent: “I remember when we were 93rd.”
  Said a harassed assistant director: “I’d rather be fourth. When 
  you’re first, you have to worry about staying there.” (He got his 
  wish a week later when the show dropped to fourth.)
  Mostly the reaction was business as usual. It had to be, because the UNCLE crew 
  is turning out the equivalent of a feature length film every two weeks. And 
  that means work and more work—far beyond the ken of those starry eyed 
  citizens who still regard film making as a glamorous pastime. On the contrary, 
  it’s a weary, tough, demanding business.
  Saw It Created
  I spent a week following an UNCLE episode through the complete creative process, 
  from casting and script revision to final filming and editing. This show is 
  called “The Children’s Day Affair,” and it was seen on your 
  TV screens last Friday night. I saw it created at Metro-Goldwyn-Mayer studios 
  in Hollywood during the week of Oct. 11-15.
  The first thing that strikes a visitor to UNCLE is the frenetic immediacy of 
  these shows. Only the script is prepared ahead of actual production, and even 
  that sometimes comes right down to the wire.
  “The Children’s Day Affair” started in mid-July, when writer 
  Dean Hargrove—who, along with Peter Ross, does almost three-fourths of 
  the UNCLE scripts—told a story meeting:
  “Here’s a springboard that might work. How about hanging a show 
  around a school for children being trained as THRUSH agents?” (As everyone 
  under 18 knows, THRUSH is an organization of bad guys, deadly enemies of U.N.C.L.E.)
  The group liked the idea and told Hargrove to develop it. On July 23 he came 
  in with a 19 page outline, with occasional bits of dialog. This went to the 
  network (NBC) for approval of the story line. When it came back OK’d, 
  Hargrove met with producer Mort Abrams, made some refinements, ironed out some 
  details, then was told to go ahead with a finished script.
  Outline Revised 
  Meanwhile, a revised outline was sent to the various production departments. 
  Specialists there checked it to catch any insoluble production problems before 
  they were written into the script.
  In the story, for example, a sequence that involved several villains being crushed 
  by a falling boulder was eliminated because it couldn’t be simulated without 
  looking “terribly phony.”
  The finished script was delivered on Sept. 29, less than two seeks before production 
  was to start. A director, Sherman Marks (who had done one other UNCLE episode), 
  was chosen, and the script distributed for “intensive production breakdown”—meaning 
  the actual design and assembly of costumes, props, scenery and similar accouterments.
  On Thursday, Oct. 11, the heads of all of the UNCLE production departments met 
  around a conference table at MGM studios.
  On a near-by sound stage, shooting was being completed on the previous UNCLE 
  episode. The next day the filming crew would be ready for the episode under 
  discussion. That’s how close to the chest filmed television is played 
  these days.
  Needed Toy Train
  The conversation around the table sounded almost surrealistic at times. Abrams, 
  a small, wiry man with cropped hair and an incredibly even disposition, presided.
  The prop director was worried about a toy train needed in the show.
  “The setup we’ve got just doesn’t look right,” he said. 
  “We’ve found one just like the prince of Monaco has. There’s 
  a car waiting right now to go and look at it. But it’s expensive.”
  Abrams: “We’ll look at it. Let’s don’t compromise until 
  we have to.”
  Prop director: “In scene 175, can’t we knock these two guys off 
  when the truck backs into them? We don’t need another fight, do we? We 
  already had a karate blow earlier.”
  Abrams: “How are you going to do it? We can’t even run over a stunt 
  man?”
  Prop man: “So we’ll write a scene of remorse afterward.”
  Problem of Shirt
  Wardrobe director: “We have an incongruous situation with David McCallum’s 
  wardrobe. He’s been whipped in the story, but when Bob (Vaughn) finds 
  him, he looks neat. If we fray a shirt too much, it will fall off him. And we 
  can’t show him bare chested because his frame is too slight.”
  Abrams: “Why can’t we have his shirt and coat lying nearby? Bob 
  can get him into them.”
  Wardrobe: “Okay, but he’ll have to play the rest of the show favoring 
  his back. Don’t forget that.”
  So it went for several hours. The group agonized over such decisions as the 
  location of the driver’s side of a car in Switzerland, whether or not 
  a knife should be used to open a box containing a bomb, and the minimum number 
  of children that could be used to give the illusion of a full bus stopped by 
  the side of the road. “Let’s just say the rest of them have gone 
  to the bathroom.”)
  Once a waiter serving Abrams a sandwich in the conference room poured coffee 
  on his arm and the producer didn’t appear even to notice. A tiny portable 
  radio with an ear attachment rested on the middle of the table; periodically 
  one of the conferees would pick it up and plug it in his ear to check the progress 
  of the world series.
  At 1:30 p.m. a secretary poked her head in the door and said to Abrams: “Those 
  girls have been waiting to read for Anna for over an hour.”
  He got up abruptly, excused himself, said “you can finish without me. 
  I’ve got to cast this show,” and left.